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Ran then didn't..no2guncntrl 07-13-2008, 04:40 PM I have a 91 Lumi with the 3.1. The ride only has 51,000 on it as I don't drive ti very much at all. Late Mother's ride. Anyway I needed to get a part for my truck. I took the Lumi. In the past it developed a miss at idle but seemed to go away at higher RPMs. Also at idle it surged. I replaced the plugs and wires, an O/C and checked the vacuum lines due to being up for smog. I haven't been able to get rid of the surging or missing. I took the ride out to get the part for my truck, and when I tried to pass a truck on the freeway, it reved up and started to move out, then it was just like someone turned off the key. It started bucking and shutting off. I was able to nurse it almost home while it was missing badly and shutting off . Then it just stopped. I tried to get it lite off, but to no avail. It will crank and turn over, but not run. I'm thinking either fuel or ign. The pump is orig, the filter was replaced last yr. Is there a part either in the ign or the fuel system that is prone to failure more so than others ? I'm going to run a test lead fused, from the pump diag terminal to the battery to see if it will energize and see what pressure is. I'm thinking pressure has to be around 60 or so for this engine..I don't know. Does the ign control module where the coils sit fail often ? I'm new to the 3.1 SFI, but have worked on my 4.3 a lot so I have a little bit on an idea where to start, but am open big time to replies from you folks who have run into a troublesome 3.1 before.. Any help or advise is most appreciated. Thanks, n2gc. maxwedge 07-13-2008, 07:54 PM First thing to do here is test the fuel pressure, 37 psi, but do it when the problem occurs, start there and post back results. no2guncntrl 07-19-2008, 12:09 PM Well I got it running. Changed out the fuel filter and it lit off. Problem is when it warms up it starts to miss and tries to shut off, but catches itself and keeps running, then finally after a few minutes it quit and now won't lite off. Fuel pressure at crank is 42 to 45 and holds pressure at 44/45. I feel it's in the module where the coil packs sit on. I believe it's heat sinking after it warms up from the exhaust manifold and shorts out. GM could of found a better place to mount that assembly rather than almost right on top on the front bank manifold. So it's either that or a issue once it goes into closed loop. I wiggled wires here and there, save for the wiring going into the ign module. I suppose after it cools down I'll try that, but it's electrical I'm fairly certain. Time will tell, but I'm getting this thing running, one way or another.. no2guncntrl 07-20-2008, 09:57 PM After getting prices from 125.00 to 305.00 for the ICM, I finally found a new Delco OEM for 52.00 shipped. Going to install it and see if it helps the ride run. Does any kind of heat sink dope go on the module before the coils do ? I know on my truck I use Arctic 5 chip to heat sink dope from my PC for the ign module to dist base and it's worked great for protection. I don't want to fry this new module because I didn't put protection between it and the coils. By the way, does the fuel tank have to be dropped to get to the pump, or did the General have enough sense to factory punch a hole in the body to access it from the top ? maxwedge 07-21-2008, 07:17 AM Yes between the icm and the mounting plate, tank must come out for fuel pump. no2guncntrl 07-21-2008, 12:44 PM Thanks for the heads up on the heat sink info.. tank must come out for fuel pump. Rats. no2guncntrl 07-26-2008, 02:33 PM I haven't got to it yet, but looking around I came upon this. Looks like inj's fixed this guys ride. http://60degreev6.com/forum/showthread.php?t=34118 Then I went over to Lindertech and did some looking and came upon this.Check out the first statement regarding 2.8 3.1 engines 90/93..Wonderful. So if this ICM doesn't solve it, I may send in the inj's and have tested. If bad, in go Bosch DRI's. http://www.lindertech.com/pattern_failures.htm no2guncntrl 03-29-2009, 05:12 PM Been a while since I've posted on this deal. Tried the ICM today and it didn't fire. I have 45 PSI coming out of the pump at the fuel rail. I have a test plug I use to check spark. Used it and saw to spark firing. Tried it after a while and got one spark out of the test plug and the ride tried to lite off, but then the spark didn't show again and of course it just turns over. I did coat the module with heat sink dope like I use on my 4.3. I'm wondering if the "new" [ebay] module I bought is defective ? I also wonder if I should just go with a new one as well as replace the coils ? They are OEM from 91. I've checked the fuses, relays and gas is flowing. Are these rides infamous for the ECM's to fail ? I hate to throw money at this thing. I wonder if a faulty oil pressure switch would kill the spark. I know it will with the pump if it doesn't see spec'ed oil pressure. This is getting a lil frustrating. Can someone point to where the ECM is ? I think I'll pull it down and check the plugs for crap buildup. Wish I had a PROM to go into it besides the one that's in there now. By the way, I checked out the ECM and Ign fuses over on the right side and the relay and 20 amp fuse on the left side. All appeared to look good. I did note that there are fusible links down yonder trailing towards the back of the engine. I wonder if one of those gave up the ship. Seems strange I got spark for a second then no spark before or since. Thanks for any input, tips, advise or leads. bg update I went out with my scan tool, not the best, but it gives data streams, and while cranking I was seeing a IPW of 25.9. Does that sound right ? It seems like it's excessive. Could it be going into clear flood mode shutting down the ign ? I can hear the pump and pressure is still around 45. It's getting fuel, and almost lit off, but spark stops. Oh how I wish this were my old 4.3 TBI. I'd be done with it by now. Any good input regarding IPW and clear flood parameters is most welcomed. Thanks maxwedge 03-29-2009, 08:00 PM Did you see cranking rpms on the scanner, If so I would suspect the ign module here. On a cold start ther ipw is very high, also clear flood will only happen foot to the floor during cranking. Yes ecms were troublesome for sure, try tapping the case with a screw driver handle see what happens. manicmechanix 03-29-2009, 08:03 PM OK first off this is a '91 so it should be a 3.1 with MPFI but not SFI like the '93-up 3100. Been a while since I've posted on this deal. Tried the ICM today and it didn't fire. I have 45 PSI coming out of the pump at the fuel rail. I have a test plug I use to check spark. Used it and saw to spark firing. Tried it after a while and got one spark out of the test plug and the ride tried to lite off, but then the spark didn't show again and of course it just turns over. I did coat the module with heat sink dope like I use on my 4.3. Fuel pressure's fine. So you have no spark at multiple plugs? I'm wondering if the "new" [ebay] module I bought is defective ? I also wonder if I should just go with a new one as well as replace the coils ? They are OEM from 91. I've checked the fuses, relays and gas is flowing. Are these rides infamous for the ECM's to fail ? I hate to throw money at this thing. You should test them first before replacing them. The ignition module can be tested at an auto parts store. The coils can be tested with a voltmeter. I wonder if a faulty oil pressure switch would kill the spark. I know it will with the pump if it doesn't see spec'ed oil pressure. This is getting a lil frustrating. Can someone point to where the ECM is ? I think I'll pull it down and check the plugs for crap buildup. Wish I had a PROM to go into it besides the one that's in there now. No the oil presure switch will not kill the ignition, just the fuel pump. The ECM location varies but I think on these car line it's under the hood on the passenger side inside the fender. but don't worry about the ECM or prom for now. By the way, I checked out the ECM and Ign fuses over on the right side and the relay and 20 amp fuse on the left side. All appeared to look good. I did note that there are fusible links down yonder trailing towards the back of the engine. I wonder if one of those gave up the ship. Seems strange I got spark for a second then no spark before or since. Thanks for any input, tips, advise or leads. bg update I went out with my scan tool, not the best, but it gives data streams, and while cranking I was seeing a IPW of 25.9. Does that sound right ? It seems like it's excessive. Could it be going into clear flood mode shutting down the ign ? I can hear the pump and pressure is still around 45. It's getting fuel, and almost lit off, but spark stops. Oh how I wish this were my old 4.3 TBI. I'd be done with it by now. Any good input regarding IPW and clear flood parameters is most welcomed. Thanks IPW you mean injector pulse width, right? Whether 25.9 is high depends on if that's milli-seconds scale or not. I think normally it would be at 1-4 ms at idle but on cold start it might go that high. Clear flood mode would give near 0 IPW and about the only thing that would make it go in clear flood is if the ECM think the throttle is floored-this would show as high TPS voltage like over 3 volts. What having an IPW also tells you though is your crank sensor is probably working and your ICM is getting power. As a second check, can your scanner display RPM during cranking? Check for spark at plugs 2 and 4 or 4 and 6, diconnect one at a time and test. Provided you're getting a steady reference for RPM, no spark from both coils would indicate a bad ICM. Maybe take it to an auto parts store to have it checked. no2guncntrl 03-30-2009, 01:50 PM Thanks for the advice and tips. I'll try the 2/4 test plug combo. I really only tested num 1 to see if it would spark. It did once and that was it. I saw crank rpm from the scanner via the crank sensor. It was showing 179 to 198. I'll have to data stream it again while cranking to see if in fact I'm getting any rpm signal. I'm going to undo the ground, pull the ECM out [I'll ground myself] and undo the various connectors. It might just be something there. The ICM was "new" [An eBay deal..] and looked good, but who knows. I'll look up the tests for the coils. Yes I was referring to injector pulse width. We'll see how it goes. Right you are about it being MPFI. Why I thought it was SFI is confusing. I've read up a bit on the Gen II's and III's and now see it did go in later. What I find odd is that it has a MAF and a MAP on this ride. I suppose the MAP was used for a backup to the EST for timing advance ? Thanks again Bg manicmechanix 03-30-2009, 04:50 PM Thanks for the advice and tips. I'll try the 2/4 test plug combo. I really only tested num 1 to see if it would spark. It did once and that was it. The number 1,3,5 plug wires are on the firewall side, so th 2,4,6 is n the radiator side. And 2 and 4 are on different coils so the idea is they are easier to get to and you'll be checking for spark at two coils. I saw crank rpm from the scanner via the crank sensor. It was showing 179 to 198. I'll have to data stream it again while cranking to see if in fact I'm getting any rpm signal. I'm going to undo the ground, pull the ECM out [I'll ground myself] and undo the various connectors. It might just be something there. If your scanner was getting an rpm signal then you are getting the data stream. Power is going through the module to the crank sensor. If you're not getting spark on 2 wires from 2 coils then it's all pointing to a bad ICM. There's no need to fiddle with the ECM or the grounds till you get the ICM problem sorted. The ICM was "new" [An eBay deal..] and looked good, but who knows. I'll look up the tests for the coils. Yes I was referring to injector pulse width. Well there are some shady sellers on Ebay, and sometimes a new part can be defective. You are entitled to a refund plus there's the feedback option.The diagnostics is indicating a bad module so far.Take the module off and have it tested at an auto parts store. We'll see how it goes. Right you are about it being MPFI. Why I thought it was SFI is confusing. I've read up a bit on the Gen II's and III's and now see it did go in later. What I find odd is that it has a MAF and a MAP on this ride. I suppose the MAP was used for a backup to the EST for timing advance ? Thanks again Bg all GM FI have at least a MAP, even some of the old carbureted applications had MAP if they had electronic spark control (although those might have been built into the ESC module). The MAP does take the place of a vacuum advance canister, but it's also a main sensor to calculate air flow and can take the place of a MAF. Later-models like the 3100 have both a MAF and MAP. Are you sure your '91 has a MAF? I would think only the '93-up have a MAF. As far as I know, prior to that only the TPI V8's had MAF. no2guncntrl 03-31-2009, 10:19 PM Thanks for your input. I will have to look again, but now that I think about it, I don't believe it does have a MAF. I believe it's just a throttle body for o2 with an IAT and perhaps the MAP is doing it's thing like a speed density system. I'm going to work on it this weekend again. I'll have to call around and see if Autozone or Kragens tests ICM's. The spark test off of 2/4 should help get closer to finding the probs. At least I'm learning and it hasn't cost too much yet. Thanks, again. bg Bearwulf 04-01-2009, 01:59 AM The changover to the gen. II 3.1 was made during mid production run for the '93 model year. You have been talking like it was all '93 models. If pulling ECM, only pull the fuse in the glove box panel, as pulling the grnd. will cause need to reprogram some of the sensors, especially IAC. manicmechanix 04-01-2009, 11:28 AM The changover to the gen. II 3.1 was made during mid production run for the '93 model year. You have been talking like it was all '93 models. Who's been talking like all '93 models were changed over to 3100? What I said was that the 3100 didn't come out till the '93 model year. It's generally understood that a change over happens through out the model year or longer. If pulling ECM, only pull the fuse in the glove box panel, as pulling the grnd. will cause need to reprogram some of the sensors, especially IAC. That's true if you disconnect power to the ECM the IAC and the fuel block learn values will have to be relearned, but pulling the ECM fuse will disconnect power to the ECM too. The IAC will probably relearn its self as wil the block learn. Anyway, I advised that the ECM didn't need to be fiddle with right now to begin with. no2guncntrl 04-01-2009, 03:49 PM Thanks, guys. Yea I'm going to concentrate on the 2/4 test fire and the ICM. Haven't found a place that tests the ICM but continue to search. I've pulled the ground a number of times when changing out elec items. An IAC relearn and whatever else it req's will get done once I get it to lite of. Any chance the crankshaft sensor is causing this ? I'll try and get a screen shot of my old scan tool when cranking the engine and post it up. Thanks again. manicmechanix 04-01-2009, 04:49 PM Thanks, guys. Yea I'm going to concentrate on the 2/4 test fire and the ICM. Haven't found a place that tests the ICM but continue to search. I've pulled the ground a number of times when changing out elec items. An IAC relearn and whatever else it req's will get done once I get it to lite of. Any chance the crankshaft sensor is causing this ? I'll try and get a screen shot of my old scan tool when cranking the engine and post it up. Thanks again. As I explained earlier if you are getting a cranking RPM reading from the scanner then your crank sensor is working and being powered through the ICM, and so your ICM is getting power also. This is why I said if you don't have spark on two or more coils then the ICM is indicating bad regardless. Have you checked for spark on 2 and 4 or 4 and 6 yet? Most of the auto parts stores around me test ICMs, you probably have different stores where you are. The ICM doesn't even need to be tested off the car really. If you have crank signal which you're saying you have and if you don't have spark form any coils, then the ICM has tested bad by the process of elimination. no2guncntrl 04-01-2009, 09:29 PM Thank you for your definition of two or more. I haven't had an opportunity to test the coils. I plan to this weekend. I'm in hopes of getting this thing going as I have Ca Smog coming up sooner than later. Thanks again, bg no2guncntrl 04-06-2009, 09:49 PM I took the orig ICM up to have tested. Found a place that does it and it showed good. CRAP. So now I'll test the coils with them hooked onto the ICM that's on there now. But so far it has not panned out to be an ICM. [It was doing the same thing with the orig ICM. That's why after reading a few things, I picked up another. Doesn't make much sense, but I do dumb stuff like that] I still think I should look at the plugs and pins of the ECM. I washed the engine a few times a year ago, and maybe that's what is causing the probs. manicmechanix 04-06-2009, 10:30 PM Well did you ever test for spark at 2 or more coils? If you were getting no spark but were getting a crank signal, it has to be the ICM. Something is not adding up. no2guncntrl 04-07-2009, 12:00 AM No I haven't had a chance to test the coils as suggested. I had the old ICM with me during a work run and managed to find a place that tested it. It showed green. One thing I was amazed at was how fast it warmed up. It didn't take but a couple of minutes for the test and the back was quite warm. Did GM ever put any kind of dielectric grease or some kind of insulation between that back section of the ICM to the alum mount ? Didn't seem like it. No wonder those things don't last. manicmechanix 04-07-2009, 12:23 AM No I haven't had a chance to test the coils as suggested. I had the old ICM with me during a work run and managcheck to find a place that tested it. It showed green. One thing I was amazed at was how fast it warmed up. It didn't take but a couple of minutes for the test and the back was quite warm. Did GM ever put any kind of dielectric grease or some kind of insulation between that back section of the ICM to the alum mount ? Didn't seem like it. No wonder those things don't last. Well it seems like you originally had one problem then when you changed the ICM you got a no start, right? Your original ICM might not have been bad (depending on how reliable the autoparts store test was), but the replacement one could be. If you have a no start problem, you need to check for spark. It's simple to do. All of the 3 front plugs are pretty easy access and each runs to a different coil. no2guncntrl 04-07-2009, 09:12 PM I agree and am going to do the testing this sat morn. I need to get to the bottom of this if for no other reason than it's very irritating to have a 1991 car with only 50,000 miles on it just rotting away. vBulletin®, Copyright ©2009, Jelsoft Enterprises Ltd.
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